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Capacity expansion and lean manufacturing: Baopeng Fitness strengthens the foundation for delivery

Over the past few years, Baopeng Fitness‘s orders have been steadily increasing, and the number of domestic and foreign customers has also been growing. To keep up with the pace, in 2026, Baopeng Fitness made a series of substantial investments in the manufacturing sector – from expanding the factory area, self-producing casting, to optimizing material formulas and upgrading mold precision. They gradually strengthened the foundation of production capacity and quality.

The factory area has been expanded to 15,000 square meters, making production more flexible.

 

The factory area has been expanded to 15,000 square meters, enabling more flexible production.

Baopeng Fitness expanded its factory area to 15,000 square meters and simultaneously installed automated packaging lines and intelligent production lines. The entire process from raw material entry to finished product exit has been managed digitally. The advantage of the new production line is that it is more flexible in accepting orders. Customers can specify any specifications, colors, or labels, and the response time is faster. The problem of tight production scheduling during peak seasons has been alleviated to a large extent, and the delivery rhythm of orders has become more stable.

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Strategic investment in the casting workshop: Controlling quality and costs from the source 

Baopeng Fitness invested 25 million to 30 million yuan to build a new casting workshop, integrating the production of key castings into its own manufacturing system. After the new casting workshop was put into operation, key castings were able to be produced independently. The workshop enabled direct control over material composition and casting processes from the source, effectively improving the yield of castings and significantly reducing the cost of outsourcing purchases. The optimized CPU material formula also further reduces the product odor, making fitness equipment more environmentally friendly and healthy in indoor environments.

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CPU material optimization: Efficiency increased by 20%, yield exceeded 98%

In terms of material research and development, Baopeng Fitness continuously optimizes the special material formula for high-performance CPUs (polyurethane). While maintaining the core mechanical performance indicators, it significantly improves production efficiency. Through formula adjustments and process improvements, the production efficiency has increased by 20%, and the core product yield has reached over 98%. This successfully breaks through the industry’s yield bottleneck. The improvement in yield effectively reduces material waste during the production process, achieving the dual benefits of cost reduction and quality improvement. The optimized CPU material formula also further reduces the product odor, making fitness equipment more environmentally friendly and healthy in indoor environments.

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The mold accuracy has been improved by 5%, and its service life has been extended by 20%.

Baopeng Fitness has introduced a five-axis precision machining center. The accuracy and lifespan of the molds have significantly improved – the accuracy has increased by 5% and the lifespan has been extended by 20%. This means better product appearance consistency, and the depreciation and maintenance costs of the equipment during long-term production have also decreased.

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Mold Upgrade: Precision to the Tiniest Details

Baopeng Fitness has introduced advanced five-axis precision machining centers, ensuring the manufacturing standards of molds at the equipment level. By optimizing the mold opening method, the mold accuracy has been improved by 5% and the service life has been extended by 20%. The improvement in accuracy not only significantly enhances the consistency of product appearancebut also effectively reduces the equipment depreciation and maintenance costs during long-term mass productionensuring consistent delivery quality for each batch of products.

From expanding the factory area to achieving autonomous mass production in the casting workshop, from optimizing the CPU material formula to upgrading the five-axis联动 precision moldsBaopeng Fitness is building a vertical integrated manufacturing chain covering all aspects of materialscastingprocessingand assembly. Driven by the dual forces of scale effect and lean manufacturingBaopeng Fitness‘s delivery capacity and quality assurance capabilities are reaching new heights.

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Post time: Jul-21-2026